Speedline - Electrovert - Reflow - OmniMax 10
   
SPEEDLINE ELECTROVERT OMNIMAX 10 REFLOW SYSTEM  
 
The Electrovert OmniMax series reflow system is designed to deliver maximum thermal performance combined with process capability and control. The OmniMax platform offers a combination of industry proven technologies in an easy to use, reliable and efficient reflow system for high-end production requirements. From lead free-free to hybrid processing, the OmniMax delivers high performance thermal processing combined with nitrogen and power consumption efficiencies that set the standard for low cost of ownership.
 
 
Highlighted Specifications
 
 
· Lead free process validated and optimized
· Left to right conveyor direction
· Capable of 350 deg C
· Independent chambers for heating and cooling each with a power lift
· Ten (10) heating zones with one (1) forced convection blower on the top and bottom in each zone
· Active topside and bottomside heating chamber technology
· Three (3) cooling zones with one (1) forced convection blower on the top in each zone
· Independent closed loop blower for each blower in heating and cooling zones for optimal process set-up and control.
· Blower fail detection for each blower (heating and cooling)
· Exhaust flux filters to capture process volatiles
· Integrated exhaust failure switch monitors exhaust flow
· Comprehensive 3 years parts and 1 year labor warranty

 
 
 
  • Process Controls and Traceability
  • Heating Transfer Technology
  • Air Cooling Technology
  • Nitrogen Cooling Technology
  • Intelligent Flux Control (IFC)
  • Conveyor Technology
  · Visual based graphical interface with Microsoft Windows® XP
· User programmable security levels, maintenance timers, and alarms
· Computer controlled process changeover to ensure correct process parameters
· Data logging and process trending are standard features
· Optional rail heat technology offers additional thermal control
· Optional bar code feature offers process and product traceability
· The optional OmniCheck provides an additional level of process control with redundant monitoring of temperatures and conveyor speeds
  · Blowers and fan are one balanced unit - easily removed in five (5) minutes
· Independent closed loop blower speed control
· Infinite blower speed control range between 1200-2640 RPM (60 RPM increments)
· Independent blower failure detection with alarm
· Heat on intake with finned heaters technology for efficient heat transfer and reliability
· The optional IHTSC (Independent High Temperature Safety Circuit provides an additional level of backup against thermal runaway
  · Cooling air flow is outside and away from process area for dripless cooling
· Infinite blower speed control range 1200-2640 RPM (60 RPM increments)
· Independent cooling zone access provides ease of maintenance
  · Cooling flow is outside and away from process area for dripless cooling
· Infinite blower speed control range (1200-2640 RPM)
· Independent access capability for ease of maintenance
· Patent pending diffuser plate eliminates potential for liquid build up that may drip into the process area
· Tool less removal of radiators for ease of maintenance
  · Feature allows performing maintenance on collection system without stopping production
· Patented multi stage flux collection system for reduced maintenance
· Multi unit design captures volatiles as they are released (4 units in 10 zone)
· Self cleaning system allows volatiles to collect in jars
· Alarm based notification of when to perform maintenance
  · A full range of conveyor features offer complete flexibility depending on production throughput requirements.
· The optional pin chain conveyor is designed for precision, durability, and ease of maintenance
· A combination of linear slides and guides combined with precision screw shafts support the pin chain conveyor in 5 locations (10 zone)
· An input photocell option provides on screen product tracking within process chamber
· The optional Automatic Oiling system allows for automatic oiling to the pin chain conveyor system
· The Center Board Support option is synchronized with the pin chain and includes computer controlled width positioning, auto height retractable, and park features
· The optional SMEMA 35 DualTrack Dual Lane conveyor system provides increased throughput capability